The ALXIII-XII ampoule ultrasonic washing-drying-filling-sealing production line is composed of the QCL series vertical ultrasonic bottle washing machine, ASMR tunnel hot air circulation sterilizing oven and AAG series horizontal filling-sealing machine, whilst the three component machines can also be used independently. Suitable for production of ampoule injection of 1-20ml, it can complete more than 20 procedures such as spray and water filling, ultrasonic rough washing, bottle exterior wall washing, bottle interior wall continuous twice circulation water washing, primary blowing, primary fresh water washing, continuous twice blowing, bottle exterior wall blowing, preheating, drying, sterilizing, pyrogen removing, cooling, front gas charging, filling, rear gas charging, preheating, sealing, and etc. The production line is a new line researched and developed by our company after years of efforts through integrating our proprietary patented technologies on the basis of digesting and absorbing domestic and overseas technologies.
The whole line adopts PLC main control, frequency converter and touch screen control technology with stable and reliable running. The touch screen can display running dynamics of each single machine, water pressure, air pressure, wind pressure and temperature at each control point. The display of each on-off status and faults, fault self-diagnosis, fault analysis and eliminating methods realizes automatic control during the whole production. The production line is provided with the three-machine automatic controlled and balanced device to ensure balanced and reliable production.
◆ The bottle washing machine adopts mechanical hands to clamp the bottles, suitable for ampoules of 1-20ml.
◆ The water-gas spray needles adopt the reciprocating tracking insertion method for bottle washing, featured by excellent washing effect and energy saving. It is also provided with a device that prevents the needle holder from shaking to enhance the accuracy of the spray needle's insertion into the bottle and reduce the occurrence of needle breakage.
◆ The water and gas pipes are totally separable from the spray needles, so that cross contamination is avoided and GMP requirements are satisfied.
◆ The buffer block is installed before the bottle feeding screw of the bottle washing machine to protect the screw and reduce bottle breakage.
◆ Bottle discharging is realized by the integral imported synchronous belt that is connected to the bottle pushing block to convey ampoules , a structure that ensures stable and reliable operation.
◆ The oven adopts hot air circulation heating to achieve temperature and energy saving.
◆ The oven is provided with the function of protecting against sudden power-off to ensure safe running.
◆ The oven can be equipped with the circulation water cooling device that does not consume wind volume in the room, whilst reducing the risk of unbalanced differential pressure in the room and achieving good cooling effect;
◆ The oven can be equipped with the differential pressure automatic balancing and regulating system to reduce the problems of deviation at the high temperature section caused by unbalanced differential pressure in the room and oven, temperature rise in the filling room, washing and drying room, and etc.
◆ The oven is provided with DOP inspection ports (including inspection ports for wind pressure, wind speed and dust particles).
◆ The cooling section in the oven can be provided with the sterilization function (selective for FDA).
◆ The oven mesh belt can be equipped with the ultrasonic and CIP cleaning systems.
◆ The oven cavity can be subject to all-round, multi-angled high pressure water washing.
◆ In the horizontal filling-sealing machine, bottle feeding is carried out by using the spiral guide rail structure that carries independent intellectual property instead of the bottle pushing wheel to realize stable and reliable bottle feeding.
◆ The horizontal filling-sealing machine is provided with sufficient gas charging work stations to ensure one-off charging. The completion of the procedures of front and rear nitrogen charging and medicine filling fully guarantees the filling quality.
◆ The two filling-sealing machines can be separately connected to the line to ensure normal running in case one of them fails.
◆ The filling-sealing machine can be equipped with the ceramic pump, stainless steel pump and peristaltic pump.
◆ The whole line has such prominent features as high output, easy operation and maintenance, low repair costs, high rate of finished products, and etc.
According to customer requirements, it can also be equipped with the following:
◆ Control system of such brands as Siemens, Schneider, Mitsubishi, Delta, and etc;
◆ Water pressure, air pressure, water temperature, ultrasonic strength, dust particles and wind speed online inspection, alarming, recording and printing systems;
◆ ORABS, CRABS, aseptic isolator system.
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